Starting a workshop or shed build involves many detailed steps, but one of the most crucial aspects is the electrical fitouts. Proper planning and execution of electrical systems in your shed can make the difference between a functional workspace and a frustrating environment. This article walks you through the initial stages of fitting out a shed internally, focusing on the electrical installations, wall cladding, shelving, and storage solutions that form the backbone of a well-organized workshop.
Introduction: Setting the Stage for a Functional Shed
When embarking on a shed build project, it’s important to have a clear vision of how the space will be used. This guide covers the early phases of turning a bare shed into a fully functional workshop. The shed in question measures 7 by 9 meters with a ceiling height of 3.1 meters, featuring two roll-up doors sized 2.8 meters wide by 2.5 meters high, and a personal access door that’s 820 millimeters wide. These dimensions create a versatile space suitable for various workshop activities.
From the outset, the plan was to build shelves and storage areas while prioritizing electrical fitouts. This involves installing switchboards, lighting circuits, power points, and preparing for future automation such as roller door motors and security cameras. The goal is to create a space that’s not only practical but also safe and adaptable for future needs.
Electrical Fitouts: Planning and Installation
Electrical fitouts are the foundation of a modern workshop. The process began by roughing in the majority of the switchboard components, including the installation of multiple power points along the walls. The switchboard itself was recessed into the wall to avoid protrusions that can interfere with workspace usability. This sleek installation approach ensures the switchboard doesn't stick out awkwardly, maintaining a clean and professional look.
Two separate light switches were installed to control different zones within the shed. One switch manages the lighting over the two bays on the left side, while the other controls the lights planned for the mezzanine area on the right. This zoning not only improves energy efficiency but also allows for tailored lighting depending on the area of focus.
Power outlets were strategically positioned to accommodate a motor for the roller doors, Wi-Fi units, and multiple security cameras both inside and outside the shed. These considerations reflect an understanding of how technology integrates into workshop environments today, providing convenience and enhanced security.
Details and Considerations in Electrical Fitouts
- Switchboard Recessing: Installing the switchboard flush with the wall helps save space and reduces the risk of accidental bumps or damage.
- Lighting Zones: Dividing lighting circuits allows selective illumination, which is both practical and energy-saving.
- Future Proofing: Allocating power for future devices such as door motors and cameras ensures flexibility as the workshop evolves.
- Power Points: Multiple outlets positioned along the walls make it easier to plug in tools and equipment without the need for extension cords.
Wall Cladding and Moisture Protection
With electrical fitouts underway, the next major step was cladding the shed walls. Yellow tongue plywood sheets were chosen for the internal lining due to their durability and ease of installation. To prevent moisture from seeping into the bottom edges of the cladding, the sheets were installed approximately 8 to 10 millimeters off the concrete floor. This small gap acts as a buffer against any moisture that might rise from the concrete, preserving the integrity of the plywood.
In addition to the internal cladding, gaps between the concrete floor and the external cladding were filled using steel angle strips (50x50 mm galvanized steel). This not only sealed the space but also reinforced the edge, preventing drafts and insect ingress. The steel angles were also used to close gaps between the yellow tongue sheets and the cavity between the sheets and the metal top hats (structural framing). This attention to detail in sealing the shed ensures better insulation and overall durability.
Why Wall Cladding Matters
Wall cladding in a workshop serves multiple purposes:
- Protection: It protects the shed’s frame and insulation from damage and wear.
- Insulation: Properly sealed cladding helps regulate temperature and reduces energy costs if heating or cooling is used.
- Durability: Cladding materials like yellow tongue plywood provide a sturdy surface for mounting shelves, hooks, and other storage solutions.
- Aesthetic: A neat finish improves the overall look and feel of the workspace, making it a more enjoyable place to work.
Building Shelves and Storage Solutions
With the walls cladded and electrical fitouts progressing, attention turned to maximizing storage within the shed. A high-level shelf spanning approximately 3 meters by 800 millimeters deep was constructed near the roof to take advantage of unused vertical space. This shelf is perfect for storing items that are not used daily, such as camping gear, tents, and foldable chairs.
The shelving structure was designed to be sturdy enough to hold a variety of items without sagging or bending. This approach to storage demonstrates an effective use of available space, keeping the floor clear and the workshop organized.
Key Storage Tips for Workshop Shelving
- Use Vertical Space: High shelves free up floor area and keep bulky items out of the way.
- Sturdy Materials: Choose materials that can support weight without warping.
- Accessibility: Store frequently used items within easy reach, while less-used gear can go higher up.
- Dust Management: Consider how dust and debris might collect on shelves and plan for easy cleaning.
Dust Collection and Workshop Cleanliness
One of the often-overlooked aspects of a workshop fitout is dust management. During the build, a mini dust collection system was set up and tested. The dust collector performed well, efficiently capturing sawdust and debris generated during cutting and sanding tasks. This not only keeps the workspace cleaner but also reduces health risks associated with inhaling fine dust particles.
Maintaining a clean workshop environment is essential for both safety and productivity. A good dust collection system, combined with regular cleaning, helps protect tools and prolongs their lifespan.
Finishing Touches: Aluminum Trims and Edge Protection
Once the major cladding and shelving work was completed, aluminum trims were installed along the edges of the yellow tongue sheets. These trims serve two main purposes:
- Concealing Raw Edges: The trims hide the unfinished chipboard edges, giving the walls a polished, professional finish.
- Corner Protection: The trims protect vulnerable corners from damage caused by accidental bumps, knocks, or moving equipment.
Although the installation was temporarily paused due to supply issues, the plan is to complete this final step soon. The trims will run along the inside edges and the top of the wall cladding, ensuring a neat and durable finish.
Summary and Next Steps
The initial phase of fitting out the shed has laid a solid foundation for a functional and efficient workshop. Key achievements so far include:
- Installing a recessed electrical switchboard with multiple power points and lighting circuits.
- Implementing moisture protection strategies by elevating wall cladding and sealing gaps with steel angles.
- Building high-level shelves to maximize storage space.
- Testing and utilizing a dust collection system to maintain workshop cleanliness.
- Beginning the installation of aluminum trims to finish off the cladding edges.
Moving forward, the focus will be on completing the cladding on all walls, finishing the aluminum trim installation, and continuing to build out storage and workspace elements such as workbenches and mezzanines. These steps will transform the shed into a highly functional workshop tailored to the user’s needs.
Final Thoughts
Electrical fitouts are a critical component of any workshop or shed build. Thoughtful planning and execution ensure that the space is safe, efficient, and adaptable for future upgrades. Combining electrical work with careful attention to wall cladding, moisture protection, storage solutions, and dust management creates a workshop environment that is both practical and enjoyable to use.
Whether you’re a DIY enthusiast or planning a professional workspace, taking the time to get these foundational elements right will pay off in the long run. A well-fitted shed is not just a storage space—it’s a versatile hub for creativity, productivity, and projects that matter.
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